Enhance Surface Finishing with Precision and Durability

CUT WIRE SHOTS

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Cut Wire Shot is commonly used in shot blasting, surface preparation, and metalworking applications, such as cleaning, deburring, rust removal, and preparing surfaces for painting or coating in industries like automotive, aerospace, and foundries. Its advantages include high consistency due to uniform size and shape, cost-effectiveness through reusability, and minimal wear on equipment. Cut wire shot provides a reliable surface finish and can be reused multiple times without significant degradation, making it a preferred choice for precision surface cleaning and peening.

A Wide Variety of Cut Wire Shots for Diverse Surface Finishing Applications

COMPREHENSIVE RANGE OF CUT WIRE SHOT

Classification by Raw Material

Carbon Steel

  • Cost-effective and widely used across industries due to its strength, versatility and performance.
  • Long lifespan due to corrosion resistance, excellent surface finish, and less wear on equipment.

Aluminum

  • Gentle abrasive action reduces the risk of surface damage, making it ideal for polishing and fine cleaning.

Zinc

  • Soft and gentle, providing effective cleaning without causing damage to soft metals or coated surfaces.

Classification by Shapes

As-Cut Shots

  • Suitable for light-duty applications such as general cleaning and deburring.

  • Cost-effective, improved surface finish and consistency, better durability and resistance to wear.
BH Normal Conditioning Cut Wire Shots

Normal Conditioning

  • Commonly used for standard shot blasting, surface preparation, and general cleaning tasks.

  • Improved surface finish and consistency, better durability and resistance to wear.

Special Conditioning

  • Ideal for high-precision tasks, or applications requiring corrosion resistance.

  • Offers superior durability, consistency, and surface finish.

Analyzing Performance Through Critical Metrics

KEY NUMBERS OF BH STEEL ABRASIVES

No Sodium Added Abrasives
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No sodium added abrasives reduce corrosion risk, leave less residue, and provide a cleaner work environment. They offer improved surface finishes, and are suitable for sensitive materials.

Productivity
+ 0 %

Steel abrasives have greater mass compared to mineral media like garnet or aluminum oxide. This increased mass delivers more energy during blasting, enhancing speed and productivity in shot blasting operations.

Waste Reduction
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Recyclable cast steel abrasives drastically minimize waste, providing a significant environmental benefit while reducing disposal costs.

Up to 2,000 Times Recyclable
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BH Steel shots and grits can be reused thousands of times, significantly reducing media consumption, offering substantial cost savings and sustainability benefits.

Production Cost
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Reduced abrasive consumption, increased productivity, and lower disposal costs together significantly cut production cost and boost profitability.

Waste Reduction
0 %

BH environmentally friendly steel abrasives ensure enduring efficiency. Embrace sustainability without sacrificing performance.

Experience Excellence in Steel Abrasives with Trusted Quality and Service

WHY CHOOSE BH?

Guaranteed Quality

We adhere to the ISO 9001:2015 quality management system to ensure the highest standards of product quality. All our products meet the specifications of SAE J444 and SAE J827. Additionally, we welcome quality inspections and site checks by independent third-party organizations to guarantee the integrity and performance of our products.

Dedicated R&D Team

With over 30 years of experience in the field of steel abrasives, we have a dedicated R&D team of 17 experts focused on continuous innovation and improvement. Our team is committed to advancing the performance, efficiency, and sustainability of our steel abrasives, ensuring that we meet the evolving needs of our clients and stay ahead in the industry.

Professional Support

Our team of specialized engineers is dedicated to providing expert guidance on both abrasive materials and blasting equipment. We offer Application Guidance, Cost Reduction Suggestions and Productivity Enhancement. With our expertise, we are committed to supporting your success and helping you get the most out of your investment.

Worry-Free After-Sales Service

In case we supply unqualified cargo, we will fully refund the payment, bear all related costs involved, and offer compensation up to 3 times the total amount of the order.

If you are unsatisfied with the cargo for any reason, we will accept the return of the goods.

Ensuring Excellence with Rigorous Standards

QUALITY CONTROL

BH rigorously inspects steel through a detailed process to ensure product quality. Sampling involves random selection from each batch for comprehensive testing, including chemical analysis and mechanical properties. Samples are mounted in bakelite and examined microscopically to assess hardness using ASTM E 384 standards, check microstructures after etching, and identify defects such as voids and cracks. Density tests and magnetic separation quantify nonmagnetic contaminants, ensuring low impurity levels. Finally, sieve analysis confirms particle size distribution, adhering to SAE J444 standards. This meticulous approach ensures each batch of steel shots meets stringent quality criteria.

Unlocking Superior Results with Versatile and Eco-Friendly Solutions

ADVANTAGES OF CUT WIRE SHOTS

Durability

Cut wire shots, especially when conditioned, have enhanced hardness and toughness, making them more durable and resistant to wear during abrasive blasting processes.

Uniformity

Cut wire shots have consistent size and shape, ensuring uniform coverage and performance during blasting or cleaning, leading to more predictable results.

Improved Surface Finish

With processes like tumbling and polishing, cut wire shots have smoother surfaces and fewer sharp edges, reducing the risk of surface damage on the workpieces during use.

Reduced Dust Generation

Compared to other abrasives like sand or grit, cut wire shots generate less dust during use, providing a cleaner working environment and contributing to better air quality.

Reusability

Due to their high strength and durability, cut wire shots can be reused multiple times, making them cost-effective in the long term

Consistent Performance

The uniformity in size and shape leads to consistent performance, ensuring efficient and effective cleaning, deburring, or shot peening.

Less Equipment Wear

The smooth, uniform nature of cut wire shots reduces the risk of damaging the blasting equipment, extending its lifespan.

Wide Application Range

They can be used for surface cleaning, rust removal, deburring, and shot peening. Ideal for automotive, aerospace, metalworking, etc..

Understanding the Production Process for High-Quality Cut Wire Shots

HOW TO PRODUCE CUT WIRE SHOT

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As-Cut Cut Wire shot

The as-cut cut wire shot is produced by simply cutting wire into small, uniform pieces without any additional processing, such as heat treatment or polishing. The wire is typically made of carbon steel, stainless steel, or other alloys, and is fed into a cutting machine that chops it into pieces of a specific length, typically 1.5 to 3 times the diameter of the wire.

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Normal-Conditioning Cut Wire Shot

The production of normal-conditioning cut wire shot involves additional steps after the initial cutting process. These conditioning processes usually include heat treatment, which includes hardening and tempering. Following heat treatment, the shot is subjected to tumbling or polishing, processes that smooth the edges and improve improve the hardness, surface finish, and uniformity of the shot.

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Special-Conditioning Cut Wire Shot

The as-cut wire shot undergoes heat treatment (hardening and tempering), and then, subjected to surface treatment, including passivation for corrosion resistance and polishing or tumbling to smooth the surface and remove sharp edges. Optionally, the shot may undergo shot peening to strengthen metal components by inducing compressive stress.

Clarifying Your Concerns with Expert Insights

FREQUENTLY ASKED QUESTIONS ABOUT CUT WIRE SHOTS

Regarding the Purchase and Service

We welcome orders of any quantity. For logistical efficiency and cost-effectiveness, we recommend a minimum purchase of 1000 kgs per order.

To receive an accurate and tailored quotation, please contact us directly. Kindly provide the following details:

  • Product specification
  • Expected order quantity
  • Destination port

With this information, we will be able to offer you the most precise pricing based on your requirements.

Yes, we would be happy to provide a 100g free sample for your quality test. You only need to cover the courier charge, which will be deducted from the total amount in your future orders.

For orders under 100 tons, the lead time is typically 3 to 7 working days. Please be aware that the commodity inspection by customs is mandatory, which usually takes an additional 7 to 10 working days after the cargo is ready for shipment.

Yes, we offer OEM services. We can customize products according to your specific requirements.

We offer several customization options, including:

  • Packaging: Customized packaging to suit your branding and logistical needs.
  • Hardness: We can tailor the hardness of the abrasives according to your requirements.
  • Size and Size Distribution: Custom sizing and precise distribution to meet specific surface preparation needs.

The most common packaging option is 25kg polypropylene (PP) bags with 40 bags per pallet. Additionally, we offer other options such as:

  • Paper bags
  • Bulk bags
  • Buckets

If you have any specific packaging requirements, please let us know, and we will do our best to accommodate your needs.

Regarding the Cut Wire Shot

Cut wire shot is primarily used for abrasive blasting applications, including surface cleaning, deburring, and shot peening. In surface cleaning, it removes rust, scale, and contaminants from metal surfaces, especially in industries like automotive, aerospace, and metalworking. For deburring, cut wire shot is used to smooth edges and remove sharp or unwanted projections from machined parts. In shot peening, it strengthens metal components by inducing compressive stress to improve fatigue resistance, often used in manufacturing gears, springs, and turbine blades. It’s also ideal for preparation before coating and enhancing surface finishes in various industrial processes.

The regular raw materials used to produce cut wire shots include various metals and alloys, chosen based on the desired application. The most common materials are:

  • Carbon Steel: Widely used for general-purpose applications like cleaning and deburring due to its cost-effectiveness and strength.
  • Stainless Steel: Chosen for its corrosion resistance, making it ideal for harsh environments or applications like shot peening in aerospace and automotive industries.
  • Aluminum: Lightweight and non-abrasive, used in applications requiring a gentler abrasive, like cleaning delicate surfaces.
  • Zinc: Used for specific applications requiring softer abrasives and where a non-ferrous option is needed.

These materials provide different properties, such as hardness, durability, and resistance to corrosion, to suit various industrial needs.

Cut wire shot is manufactured through a multi-step process. First, a wire made from materials like carbon steel, stainless steel, or aluminum is selected. The wire is then cut into uniform lengths, typically 1.5 to 3 times its diameter, using a cutting machine. After cutting, the shot may undergo heat treatment (hardening and tempering) to enhance hardness and durability. Tumbling or polishing follows to smooth the edges and improve surface finish. In some cases, the shot is passivated for corrosion resistance. Finally, the shot is inspected for size, shape, and quality before being packaged for shipment.

Cut wire shot typically comes in sizes ranging from 0.3 to 2.0 mm, as cut or conditioning levels G1, G2, and G3 offering versatility for different applications.

When referring to G1, G2, and G3 as conditioning levels of cut wire shot, they describe the extent of surface treatment and refinement applied to the shot after it is cut from the wire. These levels reflect the smoothness, uniformity, and hardness of the shot, which can influence its performance in various applications like shot peening, abrasive blasting, or surface cleaning.

  • G1 (Grade 1) - As-Cut Condition: This is the least conditioned cut wire shot. It has a rough surface, with sharp edges and no additional surface treatment. It’s typically used for general cleaning or de-rusting where precise surface finish isn’t critical. However, G1 may wear faster and cause more surface damage compared to higher-grade shots.
  • G2 (Grade 2) - Normal Conditioning: This level of conditioning involves heat treatment (such as hardening and tempering) and tumbling or polishing to smooth the shot’s surface. The shot is more uniform, with reduced roughness compared to G1, and is suitable for shot peening and debur processes, offering a balance of durability and surface finish.
  • G3 (Grade 3) - Special Conditioning: The highest level of conditioning, G3 cut wire shot undergoes extensive treatment, including high-temperature heat treatment, polishing, and passivation. This results in a shot with a smooth, uniform surface and superior hardness, ideal for high-performance applications where minimal wear and consistent results are essential, such as aerospace and automotive industries.

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